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Path to Worker Safety on Asphalt Projects

The Top Six Safety Hazards to Watch Out For


Asphalt paving is a vital component of our modern infrastructure, providing durable and smooth surfaces for roads, parking lots, and driveways. However, the process of asphalt paving also comes with its fair share of risks, leading to various accidents and injuries. Understanding the most common accidents in asphalt paving is crucial for improving safety measures and reducing workplace incidents.

1. Slips, Trips, and Falls: Slips, trips, and falls are the most prevalent accidents in asphalt paving, accounting for nearly 30% of all incidents. According to the U.S. Bureau of Labor Statistics, in 2022, over 6,000 workers were injured due to falls on the same level in the construction industry, which includes asphalt paving. These accidents often result from uneven surfaces and slippery conditions.


2. Struck-by accidents rank second in terms of frequency, making up approximately 20% of asphalt paving incidents. These accidents occur when workers are struck by equipment, vehicles, or falling objects. Statistics reveal that in 2022, there were nearly 2,000 struck-by incidents in the construction industry, emphasizing the need for strict safety protocols.

3. Heavy machinery, such as pavers, rollers, and trucks, are integral to asphalt paving but also pose significant risks. Statistics from the Occupational Safety and Health Administration (OSHA) indicate that machinery accidents account for about 15% of all accidents in this industry. These incidents often result from improper equipment operation or inadequate training.


4. Asphalt paving involves working with hot asphalt and various chemicals, making workers susceptible to burns and chemical exposure. Approximately 10% of accidents in this category are related to burns and chemical exposure’. In one incident, a worker sustained severe skin burns to his legs as he poured hot asphalt into a pothole. Despite wearing protective clothing, the hot asphalt penetrated through a tear in his pants, causing major burns and a trip to the hospital. This incident emphasizes the need for careful handling and all the proper protective gear when working with hot asphalt. Training can also significantly reduce these risks.

5. Overexertion and musculoskeletal injuries, such as strains and sprains, constitute around 8% of asphalt paving accidents. These injuries often result from repetitive tasks, heavy lifting, and poor ergonomics. Taking regular breaks during rigorous work is beneficial and training workers to Stop work if the tasks become too strenuous, is vital. Investing in ergonomic tools designed to reduce strain on the hands and wrists, making spreading material tasks more comfortable, and promoting best practice such as warm-up, choosing the right tools, bending at your knees, keeping your back straight, using a wide stance and working with two hands on long-handled tools.


6. While less common, electrical accidents are still a significant concern in asphalt paving, accounting for approximately 7% of incidents. These accidents often occur when equipment comes into contact with overhead power lines or due to faulty wiring. Regular job site inspections and maintaining awareness of electrical hazards are essential to preventing such accidents.


In conclusion, asphalt paving is essential to our infrastructure, presenting potential dangers to workers. By analyzing the statistics surrounding the six most common accidents in this field, it becomes evident that comprehensive safety measures, proper training, and vigilance are essential to reducing workplace incidents and ensuring the well-being of asphalt paving professionals.

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